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HIYAN solutions empower home enterprises to go global

HIYAN solutions empower home enterprises to go global HIYAN海研科技
2024-12-31
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Currently, the global economic landscape is in a state of constant flux, and the panel industry is also confronted with numerous challenges. The overseas market environment is growing increasingly complex and highly competitive. Meanwhile, with the expansion of the industry in the domestic market, production capacity has been continuously released, leading to a cut-throat competitive situation due to saturated supply. 

In terms of exports, fluctuations in exchange rates, rising transportation costs, and increasingly stringent overseas standards have made the journey of many domestic panel enterprises to enter the overseas market extremely difficult. It has become more challenging to obtain orders, and profit margins are constantly shrinking under the squeeze of transportation and compliance costs. As a result, enterprises have less capital available for technological upgrades and equipment renewal, forcing them to slow down their development pace. 

In the domestic market, as the industrial production capacity is gradually unleashed, the market supply becomes increasingly abundant and the competition is white-hot. To survive, companies often get caught in the whirlpool of price wars. If this situation persists, it will not only disrupt the market order but also drive down the profit margins of the entire industry. Small and medium-sized enterprises, in particular, are struggling to stay afloat in the narrow gap. 

How should domestic panel enterprises respond? 

Faced with such difficulties, domestic panel enterprises need to take a multi-pronged approach to respond actively.

In terms of market expansion, enterprises should break away from their dependence on a single market and actively plan for the global market. Regions such as Europe and Southeast Asia have huge demands for furniture consumption. By thoroughly researching local market preferences and making use of local trade shows, e-commerce platforms and other channels, companies can gradually build up their sales networks and broaden their overseas sales channels.
At the same time, they should also turn their attention back to the domestic market. Seizing the opportunity of the upgrading of domestic consumption, they should focus on the research, development and promotion of mid-to-high-end products, strengthen brand building, and win the favor of domestic consumers with high-quality products. 


Cost control is also a crucial link. On the procurement side, enterprises should screen for high-quality and stable raw material suppliers and establish long-term partnerships. By means of bulk purchasing, they can gain a price advantage and optimize inventory management to reduce warehousing costs.


During the production process, advanced management concepts and technologies should be introduced to optimize the production process, cut down on raw material waste, and boost production efficiency, thus offsetting the cost increase brought about by tariffs.


In addition, supply chain integration cannot be ignored. It is necessary to strengthen the coordination among upstream and downstream enterprises to ensure efficient logistics transportation and reduce logistics costs. 



HIYAN Tech Reshapes Confidence in the Panel Market

The HIYAN Tech Board Vision Detection System covers all aspects of the board production process, helping enterprises optimize production processes, improve the quality of boards, and providing strong support for board-making enterprises in the coping stage:

The raw material inspection link

Focus on the quality inspection after the board pressing process. The aim is to prevent the inflow of intractable and hard-to-repair problems, such as black spots and white patches on the board surface that occur during the pressing process, into the next production stage. 

 The production and processing stage

The processing stage is the core of board quality control. The HIYAN Tech Board Vision Detection System can provide precise detection throughout the entire process during cutting, edge banding, drilling, and other operations, thus avoiding common processing problems. 

1. Cutting: The cutting process is one of the fundamental steps in board processing. However, in actual operations, issues such as dimensional errors, tapering, and parallelogram-shaped deformations often affect product quality.

The HIYAN Tech Board Vision Detection System utilizes high-precision laser measurement and visual inspection technologies to accurately detect dimensional errors, tapering, parallelogram-shaped deformations and other shape problems, ensuring that the cutting dimensions of each board meet the design specifications.


2. Edge banding: In the edge banding process, the system automatically detects whether the edge banding is in place, and if there are any cracks or chipping problems through image processing technology. The detection results are fed back in real-time, ensuring the precision and stability of the edge banding process.


3. Drilling: When using equipment like six-sided drills, problems such as missing holes, extra holes, incorrect hole diameters, and hole position deviations may occur. Especially in the processing of multiple holes or complex slots, once problems arise, they may lead to difficulties in subsequent assembly or even render the product unusable.
The system can detect the drilling quality of each board in real-time, avoid the occurrence of the above defects, and ensure that the production line can discover problems promptly and make adjustments, preventing secondary processing and waste caused by inaccurate hole positions or unqualified hole diameters. 


Data analysis and management

Quality data statistics: The system automatically records the inspection data and conducts statistical analysis on it. This helps enterprises gain insights into information such as the distribution of board quality, defect types, and the causes of these defects, enabling them to formulate targeted improvement measures and optimization plans, and continuously enhance product quality and production process levels. 


In the tide of the global market, the journey of panel enterprises going global is full of challenges and uncertainties, and they are currently at a crucial transformation juncture. The HIYAN Tech Board Vision Detection System has already become a key enabler for enterprises to break through the situation and expand overseas.

The system conducts meticulous inspections throughout the entire production process. From strict control of raw materials, precise management in the processing stage, to quality traceability and optimization driven by data, every step solidifies the foundation for the quality of the panels. This means that when the panels travel across the ocean, they can face the scrutiny of the overseas market with more stable and reliable quality. 

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HIYAN海研科技
海研科技基于自研AI视觉检测技术,为智能制造提供全产线数字化解决方案,覆盖生产制造各个环节,实现检验流程全覆盖,帮助家居家电、汽车、新能源等工业行业,提质降本增效。
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HIYAN海研科技 海研科技基于自研AI视觉检测技术,为智能制造提供全产线数字化解决方案,覆盖生产制造各个环节,实现检验流程全覆盖,帮助家居家电、汽车、新能源等工业行业,提质降本增效。
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