The automotive manufacturing industry is undergoing a profound paradigm shift, driven by structural market changes: the trend of mass customization, an explosion in the number of vehicle models, and the need for integrated production of both internal combustion engine (ICE) and electric vehicles (EV). To overcome the limitations of traditional rigid, linear assembly models, a revolutionary concept has been proposed: a modular, highly flexible production system centered around ""intelligent process units" and connected by Automated Guided Vehicles (AGVs).
However, converting the theoretical advantages of this blueprint into tangible productivity requires mastering a critical enabling technology: Robotic Synchronous Assembly. This technology enables industrial robots to perform high-precision, high-dynamic assembly tasks on a vehicle body that is being carried and is in motion on an AGV. It fundamentally solves the efficiency bottleneck of the traditional "stop-and-go" production cycle and is the key to unlocking the full potential of reconfigurable flexible production systems.
As a system service provider deeply rooted in the automotive engineering field, AE has a sharp insight into these industry-transforming trends. Leveraging decades of technical expertise in final assembly process planning and intelligent equipment, we have successfully developed the AE Robotic Synchronous Assembly Solution, providing automotive manufacturers with powerful technical support to command the future.
AE-GENERAL ASSEMBLY
The AE Robotic Synchronous Assembly Solution is a sophisticated, multi-layered closed-loop control system. Through the seamless coordination of three core sub-systems, it resolves key challenges such as high-precision dynamic positioning, multi-system collaborative control, and flexible production line adaptation.
AE-GENERAL ASSEMBLY
◐ Technical Challenge: In a flexible production line dominated by AGVs, the object a robot follows is no longer a traditional conveyor with uniform, unidirectional motion, but an independent carrier with non-linear and variable-speed characteristics. The challenge is to overcome, in real-time, the signal transmission latency and inconsistent response times between heterogeneous platforms (robot, AGV, and conveyance equipment) to ensure precise relative static positioning between the robot and the vehicle body.
◐ Core Technology: This system, with a high-precision multi-axis motion controller at its core, integrates robot line tracking and adaptive flexible positioning technologies. It overcomes the signal synchronization problems among multiple systems, providing a stable and reliable dynamic baseline for the entire synchronous assembly process.
◐ High Compatibility: Designed with modularity in mind, the system boasts excellent platform compatibility. It can be seamlessly integrated with various mainstream conveyance lines, including AGVs, Electric Monorail Systems (EMS), friction drives, skillets, and plate chain conveyors. This provides maximum flexibility for intelligent upgrades to clients' existing lines or for the design of new flexible factories.
AE-GENERAL ASSEMBLY
◐ Technical Positioning: This system serves as the terminal guarantee for high-precision assembly and the final stage in closing the error loop. The vision system is engineered to solve this "last-mile" accuracy problem.
◐ 3D Vision Guidance:AE Corp. employs a high-precision vision guidance system based on 3D structured light technology to perform final positioning for critical components like tires, seats, and instrument panels. The robot controller uses this high-precision data to execute real-time final path corrections, ensuring sub-millimeter accuracy.
◐ BESTFIT Optimal Matching: For large components with complex curved surfaces and extremely high matching-accuracy requirements, such as sunroofs and windshields, AE Corp. utilizes the BESTFIT vision guidance system based on advanced laser measurement technology. This ensures a perfect fit with minimized stress and uniform gaps.
AE-GENERAL ASSEMBLY
◐ Technical Completeness: The industrial value of an advanced technology is determined by its maturity and reliability across diverse application scenarios. The AE Robotic Synchronous Assembly Solution has moved beyond single-technology validation to form a complete process application matrix covering the core processes of final assembly.
◐ Application Areas: This solution is widely applicable for the automated assembly of key components such as tires, windshields, sunroofs, instrument panels, and seats, as well as for high-precision servo-tightening operations on areas like doors and chassis. It provides clients with one-stop, fully-validated process and tooling support.
The evolution from traditional rigid assembly lines to flexible production systems is an inevitable choice for the automotive industry to meet future challenges. Robotic synchronous assembly technology is a key driving engine in this profound transformation. The AE Robotic Synchronous Assembly Solution not only achieves a unity of high dynamics, high precision, and high reliability on a technical level but also demonstrates its extensive scenario-coverage capabilities in application. AE is committed to being a strategic partner for our clients on their journey of "Intelligent Manufacturing" transformation, leveraging leading and reliable engineering technology to help them build core manufacturing competitiveness for the future.
AE looks forward to collaborating
with industry partners
in building more landmark projects
through innovative technologies!
