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BPS 48V Server Fan Solution for Reliable AI Server Cooling

BPS 48V Server Fan Solution for Reliable AI Server Cooling 晶丰明源
2025-10-17
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导读:Based on the LKS32MC03x MCU: Building a Stable and Reliable Cooling System for AI Servers

With the rapid development of AI technologythe computational power of AI servers continues to increase, leading to a significant rise in heat generated by chips. Excessively high temperatures not only impact chip performance but also shorten equipment lifespan and reduce system stability. Solving the "thermal" challenge has become a critical issue in AI server design.

Fig. Left -  AI Server Cooling Pump, Right - AI Server Cooling Fan

BPS and Linko have jointly launched the highly integrated, high-performance, and highly reliable LKS32MC03 series All-in-One MCU, specifically designed to meet the cooling demands of AI servers. Combined with mature motor control algorithms, it provides a comprehensive thermal solution for AI server fans and pumps.

48V AI Server Fan Solution

LKS32TW279FLN2K6Q8C MCU

Fig. Fan/Pump Solution Application Block Diagram

Highly-integrated Design

  • Operating Voltage: Supports 24V/48V/54V/72V (Max 80V)

  • Internally Integrates: 100V Buck DC-DC (adjustable frequency), 200V 6N Pre-driver, Back-EMF Sampling Circuit, and 5V LDO (QFN32 4x4)

Flexible Control and Protection

  • Speed Control Methods: Supports PWM/VSP

  • Control Modes: Supports Constant Speed Control / Constant Power Control /Constant Current Control

  • Protection Features: Current Limit Protection, Over-Current Protection, Stall Protection

  • Special Functions: Forward/Reverse Wind Start, Smart Fan Function, FG Virtual Speed Feedback

Fig. Left - Pump Test Board, Right - Server Fan Test Board

Powerful Drive Capability

This solution supports various motor drive algorithms to meet different application scenarios:

  • Three-Phase Sensorless 120° Square Wave Drive/Three-Phase Single-Hall 120° Drive

  • Three-Phase Sensorless 150° Square Wave Drive

  • Three-Phase Sensorless FOC Drive/Three-Phase Single-Hall Sine Wave-like Drive

(Note: Yellow - Phase Voltage, Blue - FG Speed Feedback, Red - Phase Current)

Technology:Reverse Start-up

Utilizing advanced algorithms from BPS & Linko, the solution supports high-speed reverse start-up. Whether using single-rotor square wave drive, single-rotor FOC drive, or dual-rotor FOC drive, stable startup under reverse wind conditions is ensured, guaranteeing reliable system operation in various environments.


Professional  Graphical Debugging Tool: LKS Scope

The independently developed LKS Scope debugging tool enables real-time monitoring of control parameters, variables, and waveforms. It supports simultaneous high/low-speed data acquisition, synchronized scrolling of curves and data, easy tracing of millions of data points, simplifying the debugging process and significantly improving development efficiency.

Special Function Hardware Circuits

We not only possess powerful control driver chips and algorithms and a strong R&D team but have also accumulated deep technical expertise in external hardware circuit design. Our technical team has a profound understanding of product applications and precisely grasps the high requirements of AI server fans and pumps for thermal solutions. We have specifically developed numerous supporting hardware circuits to provide customers with comprehensive technical support.


Positive Supply N-ch MOSFET Drive


In traditional motor drive circuits, diodes are typically used as reverse protection elements. However, in high-current applications, the current withstand capability of diodes is limited, often requiring multiple parallel connections. This not only occupies PCB space but also results in significant reactive power loss due to the high forward voltage drop of high-voltage, high-current diodes, reducing system efficiency.

To address this challenge, leveraging the internal features of the LKS32TW279FLN2K6Q8C, an innovative boost circuit was designed to drive two N-ch MOSFETs at the power supply input. This solution achieves multiple functions such as reverse polarity protection, inrush current suppression, and hot-swap support without requiring specific ICs, fully meeting the comprehensive needs for high efficiency, high integration, and high reliability.


Power Off Hardware Brake Circuit



Summary
The LKS32TW279FLN2K6Q8C, with its high integration, compact package, and high drive capability, is perfectly suited for AI servers and communication fans sized 4cm and above, while also meeting the motor drive requirements of high-power pumps, covering a power range from low power to over 1000W. 
In today's rapidly evolving AI technology landscape, reliable cooling solutions are key to ensuring stable server operation. Relying on their extensive MCU products and design experience, BPS & Linko will continue to optimize product features and solutions, providing customers with superior series products and safeguarding the development of the AI industry.

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  About BPS  

Shanghai Bright Power Semiconductor Co., LTD. (Stock Code: 68838) is one of the leading analog and mixed-signal IC design companies in China. Headquartered in Shanghai with 7 subsidiaries (Hangzhou, Chengdu, Nanjing, Hainan and Hongkong) and customer support center in 13 cities (Shenzhen, Xiamen, Zhongshan, Dongguan, Suzhou etc.,), BPS dedicated to providing all-round services for our customers.
BPS focuses on the R&D and sales of power management and motor control chips, offering independent innovative products from LED driver chips, AC/DC power management chips, DC/DC power management chips, motor control driver chips, which are widely used in LED lighting, home appliances, mobile phones, personal computers, servers, base stations, Netcom, industrial control and other areas.
BPS stick to the mission of "Create core to assist intelligent manufacturing and achieve partners with heart”, strive for the development of the industry, prosperity of the country, promote the progress of the industry in the technically leading field and strives to catch up with the key backward fields in China to create the core dream of the times!

*The test results mentioned in the article are obtained under real test of laboratory. The actual products may be different depending on the application environment. BPS reserves the right of final interpretation.


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晶丰明源 上海晶丰明源半导体股份有限公司致力于模拟芯片设计和系统解决方案,倡导节能环保和智能生活。借助公众平台,为您带来晶丰明源最新的产品信息和公司资讯。
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