FCS to Showcase ESG-Oriented Green Molding Solutions at K 2025

K 2025 – the world's largest and most influential trade fair for the plastics and rubber industry – will take place from October 8 to 15, 2025, in Düsseldorf, Germany. Held every three years, the event gathers professionals from manufacturing, processing, machinery, automotive, electronics, medical, packaging, construction, and related sectors worldwide to explore the future of material innovation, smart manufacturing, and sustainable transformation.

At Hall 12 / B80, FCS Group will present the theme “Smart Manufacturing × Sustainable Action”, featuring a full lineup of all-electric molding machines integrated with recycled materials, microcellular foaming, and smart manufacturing systems. These green molding solutions span single and multi-component applications, precision and energy-saving processes, and aim to meet the global demand for high efficiency, low carbon, and intelligent manufacturing.

The CT-230R is an all-electric two-component injection molding machine equipped with a high-precision rotary table and dual independent injection units. It is especially suitable for high-end multi-material or multi-color applications such as automotive interiors, power tools, and medical devices.

At the show, the CT-230R will demonstrate a dual-color overmolding process using PP and TPE to produce a two-color household product. Technical highlights include:

• ±0.005° rotary table positioning accuracy

• Servo-driven rotation speed improved by 30–50%, significantly reducing cycle times

• Linear-guide injection unit for precise back pressure control and reduced material overflow

• High repeatability and production stability, ideal for complex, high-value components

The machine is also integrated with the “iMF 4.0 Intelligent Manufactory System”, developed in-house by FCS, enabling real-time production monitoring, energy tracking, predictive maintenance, and remote diagnostics — optimizing both equipment efficiency and product quality.

The CT-120e is FCS’s latest compact all-electric injection molding machine, designed for clean, high-speed, and highly stable production — ideal for optical, medical, and environmentally friendly product applications.

During K 2025, the CT-120e will be paired with PA6+GF material regenerated from ocean-recovered fishing nets to produce eco-friendly eyewear frames. This is part of the Circular Eyewear Molding System, which embodies the fusion of design and sustainability. Key features include:

• Injection speed up to 300 mm/s for rapid filling

• Tie-bar-free clamping design for minimal contamination, ideal for cleanroom use

• Full-servo closed-loop control for high-precision molding

• Advanced injection profile control for stable processing of recycled materials

This circular molding demonstration reflects FCS’s commitment to sustainable material integration and smart equipment synergy.

CT-120e glasses frame solution

FCS will also introduce two advanced microcellular foaming technologies that support carbon and material reduction strategies:

• MuCell® Foaming Technology: Developed in collaboration with Trexel (USA), this system utilizes supercritical fluid injection to significantly reduce product weight, material usage, and injection pressure while enhancing dimensional stability. It is well-suited for footwear, 3C packaging, and automotive components.

• GENTREX Foaming System: Co-developed with Tien Kang Group (Taiwan), this platform is specialized for TPU、TPEE、PEBA 、EVA-POE、SEBS… (thermoplastic elastomer) foaming, offering high elasticity and low-carbon solutions for midsoles, bicycle parts, and scooter components requiring cushioning and comfort.

The iMF 4.0 Intelligent Manufactory System is FCS’s proprietary platform for smart factory operations. It monitors and integrates key production and energy parameters across the injection cycle and provides:

• Real-time monitoring of injection pressure, cycle time, energy usage, and material consumption

• Predictive maintenance alerts to prevent unplanned downtime

• Multi-machine cloud dashboards for remote and cross-shift management

• Carbon footprint and energy-saving reports to support ESG transparency

Beyond being a management tool, iMF 4.0 empowers transformation toward a truly data-driven, low-carbon manufacturing ecosystem.

As the world accelerates toward carbon neutrality, FCS is leading with smart and sustainable solutions. By leveraging the iMF 4.0 system—integrating sensors, AI analytics, and cloud-based control—FCS enhances energy efficiency, reduces emissions, and enables predictive maintenance.

When combined with MuCell® foaming technology, manufacturers can reduce material consumption and energy use without compromising product strength or design. At the same time, the active use of recycled plastics reinforces FCS’s ESG commitment, fostering partnerships with material suppliers and brand owners in support of a circular economy and a low-carbon future.