Dorco重工辗环机自动化生产线，基于多轮技术研讨与公司长期积累的实践经验，在结构形式、刚性强度与机械精度等方面进行系统优化，实现了在原基础上的整体优化。该生产线在毛坯精度控制、车削余量降低、材料利用率提升以及锻件质量一致性方面表现良好，为客户实现生产优化与价值提升提供了有力支持。
该生产线专为5KG-10KG锻造套圈设计，理论产量可达240件/小时，适用于中小批量环形件的自动化加工需求。
Based on multiple rounds of technical discussions and the company's long-term accumulated practical experience, the Dorco Heavy Industry Ring Rolling Machine Automation Production Line has systematically optimized its structural form, rigidity strength, and mechanical accuracy, achieving overall optimization on the original basis. This production line has performed well in terms of blank precision control, reduced turning allowance, improved material utilization, and consistent forging quality, providing strong support for customers to achieve production optimization and value enhancement.
This production line is designed specifically for 5KG-10KG forged ring rings, with a theoretical output of up to 240 pieces/hour, suitable for the automation processing needs of small and medium-sized circular parts.
性能特点：
具备自动计数、检测、称重与摆件功能，降低人工干预；
精度良好，有助于节约材料与能耗，符合绿色制造趋势；
操作简便，自动化程度高，设备运行稳定，使用寿命较长。
Performance characteristics:
Equipped with automatic counting, detection, weighing, and decoration functions, reducing manual intervention;
Good precision, helpful in saving materials and energy consumption, in line with the trend of green manufacturing;
Easy to operate, high degree of automation, stable equipment operation, and long service life.
自动化系统配置：
采用带单轴机器人的滑台机构，实现加热炉棒料至压力机镦粗工位的自动输送；
配置平板四轴机器人，完成压力机三工位间的工件转运；
使用带顶出装置的单轴机器人，执行压力机工位的卸料与待料任务；
配备双机器人移动平台，为辗环机提供自动上下料支持；
引入KUKA 210机器人，负责环件的上下料、卸料与码垛作业；
集成废料输送、模具冷却清洗、毛坯冷却输送线及码垛托盘等辅助设备。
Automation system configuration:
Adopting a slide mechanism with a single axis robot to achieve automatic conveying of heating furnace rod materials to the upsetting station of the press;
Configure a flat four axis robot to complete the workpiece transfer between the three stations of the press machine;
Use a single axis robot with an ejector device to perform unloading and waiting tasks at the press station;
Equipped with dual robot mobile platforms to provide automatic loading and unloading support for the ring rolling machine;
Introduce KUKA 210 robot responsible for loading, unloading, and palletizing operations of ring components;
Integrated waste conveying, mold cooling and cleaning, raw material cooling conveyor line, and palletizing pallets and other auxiliary equipment.
该系统同时配备现场监控与数据采集功能，可实时展示生产指标与设备运行状态，通过可视化仪表盘辅助生产管理，便于现场状态掌握与效率分析。
如您对该生产线有兴趣或希望进一步了解，欢迎与我们联系，我们将为您提供详尽的技术说明与服务支持。
The system is equipped with both on-site monitoring and data collection functions, which can display production indicators and equipment operation status in real time. It assists production management through visual dashboards, making it easy to grasp on-site status and analyze efficiency.
If you are interested in this production line or would like to further understand it, please feel free to contact us. We will provide you with detailed technical instructions and service support.
