UG-马扎克C600-五轴上机后处理

UG-马扎克C600五轴上机后处理解析

程序格式概览

以下为马扎克（Mazak）C600五轴加工中心的典型NC代码结构，涵盖联动加工、定轴加工及钻孔循环三个主要模块。代码遵循标准G代码规范，结合了马扎克特有的M代码及坐标系转换指令。

五轴联动加工示例

该部分展示了刀具在XYZ直线轴与BC旋转轴联动下的切削路径。重点在于使用 进行局部坐标系设定，以及 和 进行TCP（刀具中心点）控制，确保刀尖点在旋转过程中保持准确轨迹。

O0001
G40 G17 G90 G49 G21
N1 (D8.0C-L33-ER100)
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G54 G90 G0 B0. C0.
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M01
T1 M06
S9500 M03
G91 G28 Z0
G90 G53 G0 X-650.0 Y0.0 Z0.0
M43
M46
G90 G0 B0 C0
G90 G54
G00 B10. C158.707
G68.2 X69.2963 Y43.0532 Z78.7148 I-111.293 J10. K-90.
G53.1 P1
G0 X0. Y0. 
G43 Z0. H1
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G69
G90 G00 G43.4 X69.296 Y43.053 Z78.715 B10. C158.707 H01
G61.1
M08
X84.845 Y36.993 Z-15.928
G01 X84.769 Y36.904 Z-16.439 F2000.
X84.456 Y36.671 Z-16.797
X84.097 Y36.339 Z-17.008
X83.757 Y35.948 Z-17.137
X83.447 Y35.521 Z-17.218
X83.167 Y35.068 Z-17.269
X82.915 Y34.598 Z-17.299
X82.689 Y34.114 Z-17.315
X82.484 Y33.62 Z-17.319
X81.581 Y31.308 Z-17.32 B9.997 C157.506
X80.676 Y28.996 Z-17.321 B9.992 C156.303
X79.77 Y26.684 Z-17.323 B9.984 C155.097
X78.86 Y24.375 Z-17.325 B9.973 C153.886
X77.948 Y22.065 Z-17.329 B9.959 C152.668
X77.035 Y19.757 Z-17.333 B9.943 C151.443
X76.119 Y17.449 Z-17.337 B9.924 C150.208
X75.201 Y15.142 Z-17.343 B9.902 C148.962
X74.287 Y12.834 Z-17.348 B9.879 C147.704
······
X64.78 Y27.232 Z-19.091 B9.959 C152.669
X65.69 Y29.535 Z-19.093 B9.972 C153.886
X66.595 Y31.841 Z-19.096 B9.983 C155.097
X67.503 Y34.145 B9.991 C156.303
X68.405 Y36.452 Z-19.097 B9.997 C157.506
X69.307 Y38.758 B10. C158.707
X69.616 Y39.407 Z-19.088
G00 X66.444 Y45.583 Z79.517
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定轴加工示例

定轴加工通过固定B/C轴角度，利用 建立倾斜坐标系进行三轴铣削。此方式常用于多面体零件的不同侧面加工，程序中包含多个工序（N1, N2, N3），分别对应不同的空间角度。

O0001
G40 G17 G90 G49 G21
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M08
X91.341 Z60.352
G01 Z59.352 F1500.
X88.541 Y-30.745
X79.568 Y-35.926
······
X80.308 Y-18.871
Y-16.485
X82.374 Y-17.678
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Z59.852
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G43 Z109.733 H03
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X91.097 Z61.238
G01 Z60.238 F1500.
X88.297 Y30.161
X109.38 Y17.989
Y17.366
X80.195 Y.516
X66.535 Y8.402
Y26.953
X80.195 Y34.84
X88.297 Y30.161
······
Y19.147
X80.195 Y19.228
X81.537 Y18.453
Z60.738
G00 Z109.732
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N3 (D8.0J-H24-L33-ER100)
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X91.341 Z60.352
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X88.541 Y-30.745
X79.568 Y-35.926
X65.908 Y-28.039
Y-7.316
X79.568 Y.57
X108.753 Y-16.28
Y-19.075
······
X82.374 Y-17.678
X81.341 Y-18.274
Z59.852
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钻孔循环示例

该部分包含普通钻孔（G81）和深孔啄钻（G83）循环。程序通过多次调用 改变工作平面，实现在不同倾斜面上的孔加工。注意R点和Z深度的设定需结合当前坐标系。

O0001
G40 G17 G90 G49 G21
N1 (DJ4.0-A90-L30-ER100)
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M43
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G90 G0 B0 C0
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M44
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G90 G00 X31.996 Y-7.32
G43 Z56.597 H04
M08
G98 G81 X31.996 Y-7.32 Z-22.8 R-19.2 F300.
G00 Z56.597
G80
G00 X26.015 Y-7.325 Z57.701
X19.996 Y-7.32 Z58.577
G00 X19.996 Y-7.32
G98 G81 X19.996 Y-7.32 Z-22.8 R-19.2 F300.
G00 Z58.577
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G68.2 X0.0 Y0.0 Z0.0 I180. J2.25 K-90.
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G00 G43 X-3.708 Y-21.207 Z58.482 H04
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G68.2 X0.0 Y0.0 Z0.0 I180. J6.75 K-90.
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G43 X3.53 Y-23.538 Z58.739 H04
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G43 X10.749 Y-25.734 Z59.595 H04
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G53.1 P1
G43 X14.337 Y-26.778 Z60.249 H04
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G68.2 X0.0 Y0.0 Z0.0 I131.557 J50.198 K-90.
G53.1 P1
G43 X75.213 Y-17.617 Z95.005 H04
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G68.2 X0.0 Y0.0 Z0.0 I133.331 J52.455 K-90.
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G43 X76.505 Y-17.678 Z101.203 H04
G00 X76.506 Y-17.678
G98 G81 X76.506 Y-17.678 Z56.752 R60.352 F300.
G00 Z101.202
G80
G00 X82.506 Y-17.69 Z101.282
X88.506 Y-17.678 Z101.138
G00 X88.506 Y-17.678
G98 G81 X88.506 Y-17.678 Z56.752 R60.352 F300.
G00 Z101.138
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O0001
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N1 (ZT4.2-L40-ER100)
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G90 G0 B0 C0
G90 G54
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G90 G00 X31.996 Y-7.32
G43 Z56.597 H05
M08
G98 G83 X31.996 Y-7.32 Z-38.128 R-19.2 F400. Q2.
G00 Z56.597
G80
G00 X26.015 Y-7.325 Z57.701
X19.996 Y-7.32 Z58.577
G00 X19.996 Y-7.32
G98 G83 X19.996 Y-7.32 Z-38.128 R-19.2 F400. Q2.
G00 Z58.577
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G68.2 X0.0 Y0.0 Z0.0 I180. J2.25 K-90.
G53.1 P1
G00 G43 X-3.708 Y-21.207 Z58.482 H05
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G68.2 X0.0 Y0.0 Z0.0 I180. J4.5 K-90.
G53.1 P1
G43 X-.09 Y-22.388 Z58.535 H05
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G68.2 X0.0 Y0.0 Z0.0 I180. J6.75 K-90.
G53.1 P1
G43 X3.53 Y-23.538 Z58.739 H05
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G53.1 P1
G43 X7.145 Y-24.653 Z59.092 H05
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G68.2 X0.0 Y0.0 Z0.0 I131.557 J50.198 K-90.
G53.1 P1
G43 X75.213 Y-17.617 Z95.005 H05
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G68.2 X0.0 Y0.0 Z0.0 I133.331 J52.455 K-90.
G53.1 P1
G43 X75.897 Y-17.681 Z98.046 H05
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G68.2 X0.0 Y0.0 Z0.0 I135. J54.736 K-90.
G53.1 P1
G43 X76.505 Y-17.678 Z101.203 H05
G00 X76.506 Y-17.678
G98 G83 X76.506 Y-17.678 Z43.352 R60.352 F400. Q2.
G00 Z101.202
G80
G00 X82.506 Y-17.69 Z101.282
X88.506 Y-17.678 Z101.138
G00 X88.506 Y-17.678
G98 G83 X88.506 Y-17.678 Z43.352 R60.352 F400. Q2.
G00 Z101.138
G80
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G91 G28 Y0.
G90 G53 G0 X-650.
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