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Fengchuan's 65kW E-Axle: One-Stop Solution for 5-Ton Truck EV Conversion

Fengchuan's 65kW E-Axle: One-Stop Solution for 5-Ton Truck EV Conversion FengchuanPowertrain
2026-05-09
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导读:Fengchuan Powertrain's 65kW Electric Axle Assembly, specially developed for 4.0T-6.0T cargo trucks,

No Worries About Rising Fuel Prices! Fengchuan's 65kW Electric Axle: One-Stop Solution for 5-Ton Light Truck EV Conversion

Fuel prices keep soaring, putting huge pressure on logistics and transportation costs?

With the high operating costs of traditional fuel-powered light trucks, converting to electric power has become an inevitable choice for cost reduction and efficiency improvement in urban distribution logistics, express delivery, and special vehicles!

Yibin Fengchuan Powertrain's FC1D 380V 65kW Electric Axle Assembly, specially developed for 4.0T-6.0T cargo trucks, is paired with a complete set of three-electric system solutions, enabling a one-stop solution for the entire EV conversion process, making every kilometer more cost-effective and worry-free!


1. Core Product: FC1D Electric Axle Assembly

This electric axle adopts a highly integrated design of electric axle + 2-in-1 motor assembly + VCU, featuring a compact structure and easy installation. It is perfectly suitable for various models such as 5-ton light trucks, 4-6T cargo trucks, electric sightseeing vehicles, electric buses, and electric agricultural machinery, making it an ideal core component for EV conversion projects.

✅ Motor Parameters

Parameter
Value
Core Advantage
Rated Power
65kW
Stable continuous output to meet long-term power demand for daily logistics transportation
Peak Power
120kW
Instant burst for overtaking and climbing, with fast power response and no lag
Rated Torque
137Nm
High torque at low speed, smooth starting, and excellent performance under heavy load conditions
Peak Torque
400Nm
No pressure for full-load climbing and starting, easily handling complex road conditions
Voltage Range
350-750VDC
Wide voltage compatibility, supporting mainstream 350V-420V battery systems
Protection Level
IP68
Dustproof and waterproof, resistant to harsh working conditions such as rain and mud
Peak Current
350A
Stable current output to meet the motor's peak power demand
Cooling Method
Liquid Cooling
Efficient heat dissipation, ensuring continuous high-load operation without downtime

✅ Axle Parameters

Parameter
Value
Core Advantage
Axle Gear Ratio
17.91
Large gear ratio design amplifies motor torque, making full-load climbing easier
Maximum Output Torque
7150Nm
Super wheel-end torque, enabling 4.5T vehicles to start on a 25% slope with full load without pressure
Rear Axle Type
Die-cast Axle
High strength, light weight, stable structure, and long service life
Rear Axle Load Capacity
3.5T
Meets the full-load operation requirements of 5-ton light trucks with maximum load capacity
Brake
280*64
Reliable braking performance to ensure driving safety

✅ Performance Indicators

  • 4.5T vehicles can start on a 25% slope with full load, with a maximum gradeability of 35%, easily handling mountainous and sloped road conditions

  • For 4-ton fully loaded vehicles, the maximum gradeability exceeds 25%, hill-start capability exceeds 20%, and the comprehensive working condition energy consumption is about 3km/kWh, significantly reducing operating costs

  • All electrical components meet IP68 protection requirements, ensuring high reliability for full-scenario adaptation


2. More Than Just an Electric Axle! Complete Solution for EV Conversion

Fengchuan Power not only provides a single electric axle product but also offers a 350V-420V Three-Electric Powertrain System Overall Solution for customers, covering from core components to system integration, completing the entire EV conversion process in one stop, saving time and effort!

📦 The Complete Solution Includes:

  1. Core Power Unit: 65kW/120kW 2-in-1 motor assembly + high-load die-cast square tube rear axle (gear ratio 17.9, load capacity 3.5T, customizable)

  2. Vehicle Control Unit: VCU vehicle controller, supporting hill assist function, regenerative braking, and BMS communication for intelligent vehicle power management

  3. Optional Accessories: Radiator system, 2-in-1 or 3-in-1 auxiliary drive, DCAC, low-voltage integrated wiring, high-voltage power lines, etc., available for selection as needed

  4. Full-Process Technical Support: From solution design, installation and commissioning to after-sales operation and maintenance, we provide full technical escort for worry-free EV conversion project implementation


3. Why Choose Fengchuan Power? 

1. Cost Reduction

  • Electricity costs are only 1/3-1/4 of fuel prices. With a comprehensive energy consumption of about 3km/kWh for 4-ton fully loaded vehicles, the operating cost per kilometer is as low as less than 0.3 yuan, saving tens of thousands of yuan per year

  • The electric axle has a simple structure, and maintenance costs are far lower than those of traditional fuel vehicle gearboxes and engines, greatly reducing later maintenance costs

2. Integrated Design

  • The highly integrated electric axle assembly eliminates the need for complex transmission system modifications, directly replacing the original rear axle with easy installation and short modification cycle

  • Highly versatile, suitable for multiple scenarios such as 4.0T-6.0T cargo trucks, sightseeing vehicles, electric buses, electric agricultural machinery, and export electric cargo trucks

3. Advanced Technology

  • Fengchuan Power focuses on the R&D of new energy vehicle electric drive systems, with mature 2-in-1 motor and controller, electric axle assembly technology, and products verified under severe working conditions

  • Independent R&D of the complete three-electric system, with independent control of core controllers such as VCU and MCU, supporting customized development according to customer needs


4. Application Scenarios

✅ 4-6 Ton Light Trucks/Cargo Trucks: The first choice for cost reduction and efficiency improvement in urban distribution logistics, cold chain transportation, and express delivery

✅ Electric Sightseeing Vehicles/Scenic Buses: For scenic areas, parks, and campus commuting, quiet, environmentally friendly, and comfortable for passengers

✅ Electric Agricultural Machinery/Special Vehicles: For farm, construction site, and mining operations, with heavy-load climbing capability and working condition adaptation

✅ Export Electric Cargo Trucks: Complying with overseas market regulations, high reliability, long lifespan, and global adaptation


Contact Information:

  • Whatsapp/Phone: +86 188-8191-8080

  • WeChat: 188-8191-8080

  • Email: suiliqi@fcdltech.com

  • Address: High-tech Industrial Park, Yibin City, Sichuan Province, China

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Expert in multi-speed electric drive systems. Tel / WhatsApp: +86 18881918080 WeChat: 18881918080
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FengchuanPowertrain Expert in multi-speed electric drive systems. Tel / WhatsApp: +86 18881918080 WeChat: 18881918080
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