96V 15kW 2-in-1 E-Drive Assembly | Fengchuand Powertrain: Lightweight, Highly Reliable E-Drive Solution for Diverse Applications

Amid the electrification upgrade wave for light commercial vehicles and short-distance transport vehicles, a highly integrated, easy-to-install and stable-performance electric drive system is the core to cutting vehicle costs, boosting efficiency and accelerating project launch. Fengchuand Powertrain proudly launches the FC1D110-96 96V 15kW 2-in-1 Electric Drive Assembly. It features highly integrated permanent magnet synchronous motor + controller, paired with complete vehicle control supporting capability, to deliver a one-stop electrification solution for 1.0T–2.5T light cargo trucks, A00-class passenger cars, sightseeing vehicles, UTVs and mini buses.

1. 2-in-1 Integrated Structure: Dual Savings on Cost & Installation

Traditional split motor-controller layouts come with excessive wiring, complicated assembly processes, large space occupation and numerous connection fault points. This Fengchuand assembly adopts a 2-in-1 integrated motor & controller structure, unifying the two core components as a single unit:

1. Simpler Assembly: Eliminates multiple installation steps including high-voltage wiring, fixing brackets and sealing joints between motor and controller, greatly cutting assembly man-hours for OEMs.

2. Lower Overall Costs: Reduces procurement expenses for high-voltage fittings and structural parts, while minimizing hidden maintenance costs such as wire harness wear and connector leakage faults.

3. Higher Space Utilization: The compact integrated design fits confined chassis layouts, reserving extra installation space for batteries and chassis accessories.

The full system is pre-matched with dedicated VCU and complete wiring harnesses as standard; no extensive re-development of the vehicle electronic control architecture is required—plug and play upon connection.

2. Robust Motor Performance, Stable Output Under Low & High Loads

Key Motor Specifications

• Power Range: Rated 15kW, peak 30kW, balancing steady daily cruising and powerful climbing/heavy-load performance

• Torque Output: Rated 45Nm, peak 115Nm, delivering strong low-speed takeoff power without fatigue under heavy cargo or hill-climbing conditions

• Speed Range: Rated 3185rpm, max peak speed 8000rpm, offering ample power bandwidth and excellent efficiency at highway cruising speeds

• Craftsmanship & Durability: 3-phase round wire winding, Class H insulation, S9 continuous duty cycle; wide operating temperature of -30℃~120℃ for stable operation in frigid cold and scorching heat

• High Efficiency & Energy Saving: Maximum system efficiency >96%, extending driving range with identical battery capacity and cutting power consumption loss

• Lightweight Body: Total assembly weight only 32kg, with obvious lightweight advantages over comparable split systems, helping reduce curb weight and boost vehicle mileage

It adopts natural air cooling, eliminating the need for extra water cooling pipelines, water pumps and radiators, simplifying the vehicle thermal management system—ideal for the simple chassis architecture of small-to-medium short-range vehicles.

Motor Parameter Table

3. Automotive-Grade Controller Protection, IP67 All-Weather Reliability

The integrated supporting controller is built to automotive-grade standards:

• Rated voltage platform 96V, rated current 150A, peak current 380A, maximum capacity 35kVA with abundant current output margin

• Ingress Protection rating up to IP67, fully waterproof, dustproof and splash-resistant, reliable for construction sites, scenic spots, muddy rural roads and rainy driving conditions

• Equipped with unified natural air cooling as the motor, delivering consistent structure and easy maintenance

Controller Parameter Table

4. Full-Set VCU Vehicle Control Functions for Intelligent Driving Experience

Beyond electric drive hardware, Fengchuand Powertrain supplies mature VCU (Vehicle Control Unit) to realize full vehicle control logic, with these standard core practical functions:

• ✅ Precise stepped torque management for smooth, jolt-free acceleration, extending the service life of transmission components

• ✅ Intelligent hill-start assist to completely prevent rollback, ensuring safer climbing with cargo loads

• ✅ Regenerative slowdown energy recovery on downhill slopes, reducing brake wear and increasing driving range

• ✅ Standardized high-voltage power-on/power-off safety management with multi-layer high-voltage circuit protection to eliminate leakage and accidental energization risks

• ✅ Instrument communication and display integration, real-time visualization of speed, power, temperature and fault codes

5. Universal Compatibility for Multiple Vehicle Models, Multi-Purpose Electrification

The FC1D110-96 2-in-1 electric drive assembly fits a wide range of mainstream vehicle types:

• 1.0T–2.5T Light Cargo Trucks: Power upgrade for urban-rural freight, short-distance distribution and fruit & vegetable transport

• A00-Class Mini Passenger Cars: Replacement powertrain for low-speed urban commuter and family mini cars

• Scenic Sightseeing Cars & Campus Shuttle Buses: Stable low-speed power for enclosed sites, ultra-low noise and zero emissions

• UTV All-Terrain Vehicles & Mini Buses: Reliable power support for special operations and short-distance passenger transport

6. Customized Supporting Services from Fengchuand Powertrain

As a professional R&D and manufacturer of electric drive assemblies, we provide full one-stop implementation support:

1. Complete Hardware Delivery: Bundled supply of 2-in-1 drive assembly + matched VCU + customized high/low voltage wiring harnesses

2. Software Calibration & Adaptation: Personalized tuning of torque, energy recovery and power response parameters according to vehicle load, speed and road condition requirements

3. After-Sales Technical Support: Automotive-grade warranty system, dedicated engineers on hand for installation, commissioning and fault troubleshooting

4. Mass Order Customization: Fine-tuning of structure, interfaces and performance parameters for large-batch orders based on OEM vehicle specifications

Electrification transformation no longer requires extensive chassis overhauls or high R&D investment! Fengchuand Powertrain’s 96V 15kW 2-in-1 electric drive assembly lowers the electrification barrier for small and medium vehicles via an integrated, highly reliable, easily adaptable full solution. Whether for OEM mass model upgrades, equipment manufacturer power matching or retrofit project rollouts, one single assembly covers propulsion, electronic control and vehicle management—time-saving, cost-effective and worry-free.

Contact Fengchuand Powertrain’s sales team anytime to request detailed 3D drawings, calibration parameters and sample test quotations!

📞 Contact Information

• Phone: +86 188-8191-8080

• WeChat: 188-8191-8080

• Email: md@fcdltech.com

• Address: High-Tech Industrial Park, Yibin City, Sichuan Province, China