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扭转塑料污染局面--再粉碎材料和海洋资源制造的高性能运动头盔

扭转塑料污染局面--再粉碎材料和海洋资源制造的高性能运动头盔 韬略集团
2025-09-10
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At Strategic Sports, sustainability is not a single, separate initiative. It is a mindset that runs through every stage of our design and manufacturing. In previous stories, we shared how we pioneered helmet liners made from 100% recycled EPS reclaimed from the automotive industry, and how we turned rPET bottles into padding and straps without compromising performance. We apply the same principles to another essential part of helmet production: non-functional plastic parts.
在韬略,可持续发展并非一项孤立的单独举措,它是一种贯穿我们设计与制造全过程的理念。在之前的报道中,我们曾分享过如何率先采用由汽车工业回收的100% 再生 EPS 材料制造的头盔,以及如何将回收的 rPET 瓶转化为缓冲垫和调整带而不影响性能。现在我们也同样将这些原则应用于头盔生产中的另一个关键部分:非功能性塑料部件。
Unlike EPS liners, which are engineered to absorb impact energy, non-functional plastic components such as visors, outer shells for certain models, various small parts and fit systems play a different role. Though they are not a critical aspect of impact energy mitigation, they still play an important part of the user experience by adding adjustability, functionality and convenience to a helmet. They also present an ideal opportunity to reclaim material and reduce reliance on virgin plastics.
EPS主要用于吸收冲击能量,而非功能性塑料部件(如护目镜、某些型号的外壳、各种小部件和装配系统)发挥的作用则有所不同。它们通过增加便利性和可调节性,使头盔的用户体验增添了重要元素。此外,它们还为回收材料和减少对原始塑料的依赖提供了理想的机会。
And that is exactly what we are doing. Across our facilities in China, Portugal and Vietnam we have committed to not discarding sprue or rejected shell materials. Instead, every piece is collected, reclaimed, and reprocessed into usable re-pelletized (i.e. reprocessed and converted into manufacturable pellets) material. Those materials are then reincorporated into new helmet parts, creating a closed loop in the production cycle.
这是我们正在进行中的项目。在我们位于中国、葡萄牙和越南的工厂,我们承诺不会丢弃水口料或不合格的外壳材料。相反,每一块材料都会被收集、回收并重新加工成可以使用的塑胶颗粒(即经过重新加工并转化为可用于再次生产的颗粒)。这些回收再加工的材料会被重新融入新的头盔部件中,从而在生产周期中形成一个闭环。
Here is how it breaks down:
以下是个具体状况:

  • Visors帽沿: 15–30% re-pelletized material再造粒子材料
  • Shells外壳: 15% re-pelletized material再造粒子材料
  • Fit Belts调整器: 30–50% re-pelletized material再造粒子材料

Other non-functional parts: up to 100% re-pelletized material
其它非功能性配件:100%使用再造粒子材料 


Regrind is only part of the story. With 8 million tons of plastic entering the ocean every year, the impact on marine life is severe, from entanglement to suffocation. To help address this, we are cooperating with a U.S.-based organization to integrate ocean plastics into helmet production. These materials, once floating waste, are now being transformed into parts that make helmets more sustainable. Our non-functional parts consist of up to 50% recycled marine plastics. 

回收利用只是故事的一部分。全世界每年有800 万吨塑料进入海洋,这些塑料会对海洋生物造成严重的危害;为了参与解决这个问题,我们正与一家美国的组织合作,将海洋塑料融入头盔生产中!这些原本漂浮在海上的废弃物,如今已被转化为使头盔更具可持续性的部件。我们生产的头盔的非功能性部件中,高达 50%是由回收的海洋塑料制成的。

The benefits are both tangible and measurable. For example, on one of our models, using a 100% recycled marine plastic visor and fit belt saves 17.8g of Co2 compared to the virgin-plastic equivalent components When multiplied across thousands of helmets, the cumulative savings add up to meaningful reductions in emissions.

其好处是切实可见且可衡量的。例如,在我们的一款头盔产品中,使用100%回收的海洋塑料帽沿和调整带,与使用原始塑料的同类部件相比,可以节省 17.8 克的二氧化碳排放。当这款头盔生产数量达到几千个时,其累积的碳减排量会产生重大的效益和影响。

This is the same approach we have taken with recycled EPS liners and rPET bottle-based padding systems and other BioDome materials, which have already reduced CO2 output by 783,819.73 kg from 2021 to 2023, and part of what’s made our award winning, 100% recycled and 100% recyclable RMR helmet models possible.

这与我们在回收EPS 、rPET 瓶及其他 BioDome 材料方面所采取的方法相同,通过这些措施, 2021 年至 2023 年期间我们已减少了 783,819.73 千克的二氧化碳排放量,这也是我们推出的 100%回收料制作、且 100%可再回收的 RMR 头盔获奖的原因之一。

Strategic Sports has pledged to be carbon neutral and operate on 100% renewable energy by 2030, and this is just one of the steps we’re taking to ensure we get there. Our commitment to SBTi, ISO 14001 certification and solar power at all our factories are only a few, and part of the reason why Strategic Sports was named Sustainability Partner of the Year by Revelyst, a collection of 34 premier outdoor brands including Bell Helmets, Giro, Camelbak and Fox Racing.

韬略已承诺在2030 年实现碳中和,并使用100%的可再生能源。这只是我们为达成这一目标所采取的措施之一,除此之外,我们对 SBTi 的承诺,ISO 14001 认证的要求,以及在所有工厂采用太阳能供电……这些已经进行的措施和步骤,也是韬略荣获Revelyst(一家由 34 家顶级户外品牌组成的联盟,包括BELL、GIRO、Camelbak和FOX等)“年度可持续发展合作伙伴”称号的原因之一。

At every step, we look at each component, ask how it can be redesigned more sustainably, and close the loop so no material goes to waste. By integrating regrind, ocean plastics, and recycled materials into our products, we are cutting down on virgin resources and proving that sustainability and performance can coexist without compromise. 

在每一个环节中,我们都会认真审视和思考如何以更加可持续的方式对其进行重新设计,并形成闭环,确保没有材料被浪费。通过将再生材料、海洋塑料和回收材料融入我们的产品中,我们减少了对原始资源的依赖,并证明了可持续性和产品性能并不冲突,可以和谐共存!



Our vision is clear: people first, build products smarter, and leave a lighter footprint.

我们的愿景十分明确:以人为本,以最理想的方式设计产品,并留下减碳的足迹!


END


匠心守护 创意未来 ——韬略集团2025年度儿童头盔设计大赛颁奖盛典精彩回顾


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韬略集团为港、美、台合资的国际企业,总部设于香港,致力于运动安全头盔的研究、设计、制造及销售。
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韬略集团 韬略集团为港、美、台合资的国际企业,总部设于香港,致力于运动安全头盔的研究、设计、制造及销售。
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