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使用摩登纳自动货柜改善拣选操作的方法

使用摩登纳自动货柜改善拣选操作的方法 摩登纳中国ModulaChina
2021-04-12
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导读:让我们想一下,一个传统的仓库,设有很多非常高的固定货架单元格,而且工作人员必须使用梯子或叉车才能拣选和/或放

让我们想一下,一个传统的仓库,设有很多非常高的固定货架单元格,而且工作人员必须使用梯子或叉车才能拣选和/或放置所需的货物,采取这种方式,工作人员会必然面临许多风险,而且也潜在危及到货物本身。公司如何选择最佳拣货流程呢?

Let’s imagine a traditional warehouse, made of tall static racking units, and imagine the personnel working among the units, forced to use ladders or forklift trucks to pick and/or place the goods needed, exposed to risks to their health and at the same time potentially endangering the goods themselves. How can this be the best picking process for a company?

摩登纳自动货柜中使用的自动拣选系统最适合改善拣选操作,其优点如下:
Automated picking systems like those used in Modula’s automatic storage systems are the ideal choice to improve picking operations as they:

·         减少浪费 reduce waste

·         提到安全 increase safety

·         提高拣选速度 increase picking speed

·         提高投资回报率 increase the ROI



传统仓库的拣选 Picking in a traditional warehouse

传统仓库采用“人到货”的拣选方法,即操作员必须在仓库周围移动,手动拣选需要发货的产品。操作员可分为两大类,即步行移动的操作员和使用叉车的操作员。
Traditional warehouses adopt the “person-to-goods” picking method: operators must move around the warehouse to manually pick the products to be shipped. Operators can be divided into two macro categories: those who move on foot and those who use a forklift.

操作员在货架单元格和过道中同时移动,其唯一目的是,使储存空间最大化,多储存货物,加速订单准备,与仓库是用于电子商务还是 B2B 业务无关。
Moving simultaneously among racking units and aisles, operators have the sole objective of maximizing storage capacity and speeding up order preparation, independently of whether the warehouse serves e-commerce or B2B operations.


标准拣选方法的缺点The disadvantages of standard picking methods

“人到货”拣选方法有很多关键点:
The “person-to-goods” picking method has numerous critical points:

  • 拣选错误:当操作员拣选要发货的产品时,他们显然存在出错的可能性,从而面临客户退货的风险。
    Picking errors: operators obviously have a margin of error when they pick the product to be shipped, thus running the risk of forcing the customer to return the product.

  • 安全风险:手动过程在员工安全方面不可避免地存在一些关键问题,例如操作员可能从货架上掉落、不得不提升过多的重物、或被叉车撞击的风险。
    Safety risks: a manual process inevitably has some critical issues in terms of staff safety, such as the risk of the operator falling from the racking, having to lift excessive weights, or being hit by a forklift.

  • 缺乏合格人员:很难配备足够的相互轮流替换的人员,例如需驾驶叉车时。
    Lack of qualified personnel: it is not always possible to have operators who are all interchangeable with one another, for example when it is necessary to drive a forklift

所有这些因素都充分说明了,自动化过程(特别是在需要提高生产效率时)是有效组织仓库内空间、时间和人员的关键。
All these factors make it clear that an automated process, especially when an increase in productivity is needed, is the key to the efficient organization of space, time and personnel within a warehouse.

标准拣选方法的缺点The disadvantages of standard picking methods

摩登纳自动货柜是“货到人”系统,解决了“人对货”拣选方法的所有缺点。仓库内移动的操作员少:拣选过程由自动系统完成,这是储存相关业务的理想选择。
The Modula automatic storage system addresses all the drawbacks of a “person-to-goods” picking method, transforming it into a “goods-to-person” system. No more operators moving around inside warehouses: the picking process is carried out by an automated system that is ideal for any storage context.

01

减少拣选错误LESS PICKING ERRORS

操作员只需简单触摸控制屏,即可将产品直接传送到拣选站,处理时间短,拣选错误少。

By simply tapping on the controller touchscreen, the operator can have the products delivered directly to the picking station, reducing processing times and picking errors.

02

实时掌握库存状态 INVENTORY STATUS AVAILABLE IN REAL TIME

将公司的 ERP 系统与Modula WMS 软件配套使用,可实施掌握库存情况,让所有货物绝对可追溯。

The possibility of connecting the company’s ERP with the Modula WMS software allows real-time access to inventory and makes all goods absolutely traceable.

03

实时更新库存物品 REAL-TIME STOCK UPDATING

连续监测库存品,可提供现货产品的准确数量,更加精确地规划生产过程。The continuous monitoring of stock provides the exact number of any product still in stock, thus enabling more precise planning of production processes.

04

强化投资回报率 MAXIMIZED ROI

采用 摩登纳自动货柜,仓库操作员可加大管理工作:因此生产效率可增加85%。

With a Modula automated storage system, a warehouse operator can manage a much higher volume of work than before: productivity can thus increase by 85%.

05

通过利用仓库的高度,增加存货量 MAXIMIZED STORAGE THROUGH THE EXPLOITATION OF THE HEIGHT OF THE WAREHOUSE

结构高度可达16米,采用模块化托盘,可保质保量、按需有序分隔储存货物,正因为这些解决方案,与传统方法相比,摩登纳货柜占地面积减小90%。

The structure can be up to 16 m high, the trays are modular to reach the required volume and can be organized and easily partitioned according to the specific needs: thanks to these solutions, Modula storage systems can reduce the footprint of the storage space by up to 90% with respect to traditional methods.

06

安全 SAFETY

即使在最复杂的工作条件下,也能保证人员安全:操作员不必使用特定机械,不再接触活动部件,消除了事故风险。

投资 Modula 自动货柜就是创新拣选过程,减少错误,实现高效的物流
Personnel safety is guaranteed even in the most complex working conditions: operators do not have to use specific machinery and are no longer exposed to moving parts, which eliminates the risk of accidents.

Investing in a Modula automatic storage system means innovating picking processes, reducing errors and implementing efficient logistics.


地址:江苏省苏州工业园区方洲路7号
前台总机:0512-67997768
产品咨询:4008066811
邮箱:info.modulachina@modula.com


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摩登纳中国ModulaChina
摩登纳(中国)自动化设备有限公司是全球制造自动立体货柜的领先者。为不同工业环境提供自动化仓储解决方案。 了解更多: www.modula.cn
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摩登纳中国ModulaChina 摩登纳(中国)自动化设备有限公司是全球制造自动立体货柜的领先者。为不同工业环境提供自动化仓储解决方案。 了解更多: www.modula.cn
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