PP300-SPEED摆线铣加工立铣刀在风力发电机卡钳加工的成功应用

The front part of the flute is designed for large chip-removal, fully ensure the chip-removal space.

后端采用大芯径设计，充分保证刀具加工刚性。

The rear part is designed with large core diameter, which fully guarantees the rigidity of tool.

抑制高频震颤，发挥超群的抗震能力。

Inhibits high-frequency tremors and exerts superior seismic resistance.

实现大切深、小切宽的高效、稳定加工。

Achieve high-efficiency and stable processing with large cutting depth and small cutting width.

圆周减震带、断屑槽设计

Circumferencing shock-absorbing belt design, chip-breaking groove design

采用圆周减震带设计，进一步提升抗震能力和加工稳定性，同时延长刀具寿命。

The circular shock-absorbing belt design is used to further enhance seismic resistance and processing stability, while extending tool life.

采用断屑槽设计，实现短小切屑利于排屑。

The chip-breaking groove design is used to achieve short chipping for chip removal.

GU类超细晶粒基体+AlCr系涂层

GU-type ultra-fine grain substate and AlCr coating

GU类细晶硬质合金基体。

GU-type ultra-fine grain substrate.

AlCr系高性能纳米涂层，实现高抗崩性和高耐磨性的完美结合。

AlCr is a high-performance nano-coating for the perfect combination of high collapse resistance and high wear resistance.

本案例为风力发电机卡钳侧铣加工案例，工件材料Q355D，硬度HB240，材料黏性大，不易断屑。毛坯侧壁设计加工余量单边5mm，但由于火焰切割的不均匀，实际加工余量单边5-15mm不等，客户需求提升效率。

This case is a wind turbine caliper side milling processing case, The material is Q355D, its hardness is 240 HB, with sticky chip property which the chips are not easy to break. The blank processed allowance is 5mm on each side, but due to uneven flame cutting, the actual processed allowance varies from 5-15mm on each side. customer’s demand is to improve process efficiency.

在相同工况下，我司PP300-SPEED刀具加工耗时9min52s，A公司加工耗时32min，提效225%，同时表面质量明显优于A公司，客户表示高度认可。

Under the same cutting condition, GESAC PP300-SPEED processed 9 min52s, tool from A Company processed 32min, and efficiency was increased by 225%. At the same time, surface quality was significantly improved compared with competitor’s,it gains highly approval by our clients.